Manual Part Programming For CNC Milling: Trigonometry-Based Approach

The part programming divided into two segment. Both operations of NC part programming have demonstrate in following figure. The operation are follows as given number from 1 to 18

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Figure. 1 Part programming for boundary surface of Sheet

Figure. Part programming for center milling operation

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N01

G71

G90

G94

N02

G00

X-20 Y 0

N03

G00

Z20

N04

G01  G42  D20

Z -20   S1000

F200   M03

N05

G01

X0 Y0

N06

G01

X220

N07

G01

X 250 Y -30

N08

G01

X 250 Y -330

N09

G02

X 220 Y -360

R 30

N10

G01

X 30 Y -360

N11

G02

X 0 Y -330

R30

N12

G01

X 0 Y -30

N13

G01

X 30 Y 0

N14

G01

X0 Y0

N15

G00

Z  +20

N16

G00

X 110 Y -75

N17

G01

X 140 Y -75

N18

G02

X 155 Y -90

N19

G01

X 155 Y -270

N20

G02

X 140 Y -255

N21

G01

X 110 Y -255

N22

G02

X 95 Y -270

N23

G01

X 95 Y -90

N24

G02

X 110 Y -75

N25

G00

Z +20

N26

G40

N27

G00

X -20 Y 0

N28

G00

Z 20

N29

M30

In manual NC part programming, it is require to crate NC code for the specific process and operation as well. Whereas the CAD/ CAM part programming is used for multipurpose when it develop for first time, it can feed into other computer device and machine operation also for same operation. It is require to convert into machine language.  The programming post process used to change code which is necessary to read and operate through NC controller for particular machine operation.  The CAD/CAM post processor must be feed into specific code such as G-code and N-code with the X, y and Z co-ordinate system.  The output must be written in individual machine tools.

For numerical part programming, it is not necessary to perform with specific source, it can provide accurate output without specific source. Whereas in CAD/CAM machine operation need automatic selection process for the individual machine operation. Also, the CAD/CAM machine tool system can manage speed and feed at running operation. Path selection for the process also automatic CAD/CAM system and machine tool selection. At the same time, the numerical part programming techniques need manual feed data such as speed and feed for machine operation.

References

(2018). S3.amazonaws.com. Retrieved 9 April 2018, from https://s3.amazonaws.com/academia.edu.documents/35856559/ims_forum_ascona_011008.pdf?AWSAccessKeyId=AKIAIWOWYYGZ2Y53UL3A&Expires=1523289471&Signature=f1E6gzCVrNby7ZddYOA7OF%2Fjehg%3D&response-content-disposition=inline%3B%20filename%3DSTEP-NC_The_STEP_compliant_NC_Programmin.pdf

Laguionie, R., Rauch, M., & Hascoët, J. (2018). Toolpaths Programming in an Intelligent Step-NC Manufacturing Context. Arxiv.org. Retrieved 9 April 2018, from https://arxiv.org/abs/0905.3079

Li, Y., Fang, T., Cheng, S., & Liao, W. (2018). Research on Feature-Based Rapid Programming for Aircraft NC Parts. Retrieved 9 April 2018, from

Shah, J., Sreevalsan, P., & Mathew, A. (2018). Survey of CAD/feature-based process planning and NC programming techniques. Digital-library.theiet.org. Retrieved 9 April 2018, from https://digital-library.theiet.org/content/journals/10.1049/cae.1991.0004