Supply Chain Challenges And Forecasting Techniques

Vendor management or Vendor list selection

Three possible challenges that can be identified from the given supply chain diagram are Vendor management or Vendor list selection, Optimization of Transportation costs and Forecasting of Inventory Stocks.

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Selection of the appropriate or best vendors can have far reaching consequences on the supply chain. It can influence the cost of operations, risk and quality of the products. The task of choosing the right vendor from the available options in the market is therefore crucial. This requires keen market insight. The objective is mainly to select those who would offer transparency in business, will be easy to communicate with when it comes to planning strategy and most importantly offer quality products (Bozarth  and Handfield  2019) .

Yet another issue is to identify the best options whereby transportation costs could be reduced in terms of time and capital. The challenge in this case is to identify the best routes in times of cost as well as time efficiency. Transportation of goods forms a key aspect of supply chain management which in turn may affect product quality and delivery as well as the over all costs (Christopher  2016).

Inventory management deals with the challenge to plan and procure goods for business. An efficient supply chain takes into account the demand of goods in the market and plans the supply to meet the demand. It is crucial to be able to tell how much the demand for a product will be on the market and hence how much stock one must keep in the inventory to ensure that the inventory is neither surplus nor falls short of the supply (Christopher, 2016).

Consumer Market Surveys are tools to gain market insights by companies from customers themselves. The survey involves asking people about their purchases and preferences. The surveys can be conducted via telephones or through personal interviews or even by questionnaires that the consumer is requested to fill out and submit either via mail or online. The responses are then analyzed using statistical tools and methods to gather market insight and validate conjectures regarding the market. 

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The Naïve forecasting method is the simplest forecasting technique of all. The method operates under the assumption that what happens today is expected to happen tomorrow as well. This means it assumes that the observations of the current time point as the forecast for the subsequent time period. It disregards any causality or influence of observations from time points preceding the current time point. So if observed Y at time point t is Yt then as per this method the forecast for time point t+1 is Yt (Montgomery, Jennings  and Kulahci  2015). 

Optimization of Transportation costs

The simple linear regression technique identifies two variables, one dependent and the other independent based on whom a model establishing the linear relationship between the two is identified. Simple linear regression is denoted by a straight line where the Y axis denotes the dependent and X denotes the independent variable. The regression line is the line of best fit which is line for which sum of squared errors from each data point (defined by a pair of observed (x, y)) is least.  Let Y= a+ bX,  be the regression line. Then this equation gives a value of Y for each value of X. This is how the forecasting works (Chatterjee and Hadi 2015).

Period

Actual Value

Naïve Forecast

Error

Absolute Error

Percent Error

Squared Error

January

10

N/A

N/A

N/A

N/A

N/A

February

12

10

2

2

16.66667

4

March

16

12

4

4

25

16

April

13

16

-3

3

23.07692

9

May

17

13

4

4

23.52941

16

June

19

17

2

2

10.52632

4

July

15

19

-4

4

26.66667

16

August

20

15

5

5

25

25

September

22

20

2

2

9.090909

4

October

19

22

-3

3

15.78947

9

November

21

19

2

2

9.52381

4

December

19

21

-2

2

10.52632

4

0.818182

3

17.76332

10.09091

BIAS

MAD

MAPE

MSE

 

Standard error  (Square Root of MSE) =3.176619

Data on sales of cosmetics for the year 2017 for a cosmetic company was used to forecast units sold per month using the technique showed in the given diagram. The computation was done by finding the sum of product of observed value with the weights 0.2, 0.3 and 0.5 respectively for the preceding three years of the current forecast.

The following table shows the data and the corresponding forecasts.

Month

Actual Units sold (in 000)

Three Period Moving Average

weights

January

155

0.2

February

168

0.3

March

159

0.5

April

162

161

May

178

162

June

177

169

July

189

174

August

198

183

September

205

191

October

215

200

November

220

209

December

210

216

January

214

214

(forecasted)

February

214

214

(forecasted)

March

213

213

(forecasted)

April

214

214

(forecasted)

May

214

214

(forecasted)

June

214

214

(forecasted)

The forecast for the next January is 214 which is an increase from that observed in January of current year. Computing further forecasts using forecasted values, values are seen to become stable. 

The same data as the previous part was used to forecast using Moving average method in this part. The moving averages were computed by taking weighted averaging using given weights over the past three years of the time point for which forecast is being made. The data therefore does not have forecasts for the first three time points.

Month

Actual Units sold (in 000)

Weights

Three Month Weighted Moving average

January

155

0.76

February

168

0.18

Calculation of Weighted Moving Average (Period=3)

March

159

0.06

Sum/ Sum of weights(=1)

April

162

157.58

117.8

30.24

9.54

May

178

166.02

127.68

28.62

9.72

June

177

160.68

120.84

29.16

10.68

July

189

165.78

123.12

32.04

10.62

August

198

178.48

135.28

31.86

11.34

September

205

180.42

134.52

34.02

11.88

October

215

191.58

143.64

35.64

12.3

November

220

200.28

150.48

36.9

12.6

December

210

207.7

155.8

38.7

13.2

Next Period

 

215.6

163.4

39.6

12.6

Sum of Weights

1

 

The forecast for the January of next year is 215.6. So there has been  positive change or increase in units sold when compared to observation of January of current year.

The completed regression analysis for the given diagrams and tables is given in the following table. The estimate of slope and intercept was computed using the formula as provided in the example:

Actual Value (Y)

Period number X

XY

X^2

74

1995

147630

3980025

Slope=

b=

10.53571429

79

1996

157684

3984016

Intercept=

a=

-20951.5

80

1997

159760

3988009

90

1998

179820

3992004

105

1999

209895

3996001

142

2000

284000

4000000

122

2001

244122

4004001

Total

692

13986

1382911

27944056

X

Predicted Y

 

2002

141

The trend line was thus found to be given by the equation:

y= 10.54x- 20951.5

(b) The following analysis was based on collected data, on distance travelled by a vehicular unit and the fuel consumed by the same. The fuel consumed is the dependent variable and the distance travelled is the independent variable. The following table shows the computations.

Distance Travelled (X)

Fuel Consumed (Y)

XY

X^2

Y^2

 

75000

12.5

937500

5625000000

156.25

75300

9.5

717142.9

5670090000

90.7029478

75600

12.0

907200

5715360000

144

75900

11.1

843333.3

5760810000

123.45679

76200

9.4

714375

5806440000

87.890625

76550

11.3

864274.2

5859902500

127.471384

76820

9.0

691380

5901312400

81

77110

10.0

771100

5945952100

100

77460

13.0

1004111

6000051600

168.038409

77690

8.2

638167.9

6035736100

67.4744898

SUM

763630

105.9774919

8088584

5.8321E+10

1146.28465

r

-0.315

Slope=

b=

-0.00055

Intercept=

a=

52.6730

The regression equation was found as y=52.6730 – 0.00055x. So increase in distance travelled would correspond to a decrease in fuel consumed by 0.00055 units.

Reference

Bozarth, C.C. and Handfield, R.B., 2019.operations and supply chain management.

Chatterjee, S. and Hadi, A.S., 2015. Regression analysis by example. John Wiley & Sons.

Christopher, M., 2016. Logistics & supply chain management. Pearson UK.

Montgomery, D.C., Jennings, C.L. and Kulahci, M., 2015. Introduction to time series analysis and forecasting. John Wiley & Sons.